The ability to pick in bulk has been added. Bulk picking can be used when one item is needed for different production orders. Instead of picking the item separately for each production order, bulk picking calculates the following:

When creating the bulk pick, you have the option of breaking the bulk item before moving it (see Example 1), or of moving the full quantity without breaking it (see Example 2).

Example 1 - Break Bulk

Two production orders were created for Muffin JFG-1000.  For both production orders, a total of 550kgs of chocolate chips and 660kgs of flour are required.

Product Components

A bulk pick is created from the Inventory Movement window.

The Move Full Break Bulk Quantity check box is not selected, which means that amounts will be broken before moving to the To-Production bin (INBOUND).

See the Chocolate Chip item (JFR-001035) in the screen shot below to see how the item was broken in the A1 bin.

Bulk Pick Production

The bulk pick that is created, shows the quantities that need to be taken from and placed in the bins for both production orders.

For the chocolate chips, the item was originally in pallets (PLT). The pallet is taken out of the bin, and broken up into kilograms, which results in 960kgs being placed back into the A1 bin.

Then the 550kgs required for the production orders is taken out, and placed in the To-Production bin (INBOUND).

Inventory Movement

Example 2 - Move Full Break Bulk Quantity

Two production orders were created for Muffin JFG-1000. For both production orders, a total of 550kgs of chocolate chips and 660kgs of flour are required.

Product Components

A bulk pick is created from the Inventory Movement window.

The Move Full Break Bulk Quantity check box is selected, which means that items will NOT be broken before moving to the To-Production bin (INBOUND).

See the Chocolate Chip item (JFR-001035) in the screen shot below to see how the item was moved to the INBOUND bin.

Bulk Pick Production

The bulk pick that is created, shows the quantities that need to be taken from and placed in the bins for both production orders.

For the chocolate chips, the item was originally in pallets (PLT). When the Move Full Break Bulk Quantity check box is selected, the pallet is converted to kilograms, and then the entire kilogram weight is placed in the To-Production bin (INBOUND).

Inventory Movement

See Also